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A large solar plant from above

Case study · 2026

Solar PV Underperformance

How much solar loses, why, and what it costs.

0.95
median lifetime performance index, i.e. 5% below the model
NREL, 2024 · 1,128 systems, 8.5 GW
7–13%
underperformance against the P50 model for post-2015 projects
kWh Analytics, 2022
5.08%
output loss from equipment faults in 2025. In 2021 it was 2.36%.
Raptor Maps, 2026
79%
of high-risk connector faults show no thermal signature
kWh Analytics, Solar Risk Assessment 2026
3.36%
of modules failed pre-shipment inspection. An all-time high.
Kiwa PI Berlin, 2026
76 of 774
module batches passed inspection without a single defect
Kiwa PVEL / PI Berlin, 2024
+70%
installed capacity per service technician compared with five years ago
Raptor Maps, 2026
34.3%
of residential inverters suffer their first failure within 15 years
Bucher et al., BFH, 2022

“The difference between segments isn't that smaller installations have more faults. It's that nobody knows how many they have.”

Solar PV Underperformance 2026, section 8.2

30 years in operation: management makes the difference, not technology

A reference 100 kWp plant on the roof of an industrial building. The three scenarios differ only in how the plant is managed.

A — actively managed B — standard management C — neglected

Underperformance against the investment model, assuming degradation of 0.5% a year. The model excludes the one-off outage during inverter replacement. Scenario C is an extrapolation [ESTIMATE].

What it costs over the plant's lifetime

The value of energy not produced over 30 years per 100 kWp, at €0.11/kWh. The gap between active and neglected management is roughly €54k.

[CALCULATION] Study, section 6.2.

More frequent checks, smaller losses

The strongest data point in the study. The gap of around 4 percentage points is the best available estimate of how much of the loss can be recovered.

Raptor Maps, Global Solar Report 2026. Correlation, not proven causation.

The plant size at which the service pays off

The share of annual output that a €340-a-year service must save to pay for itself. The threshold lies at around 75–100 kWp.

Pays off (up to 3%) Does not pay off

[CALCULATION] Energy price €0.11/kWh, 1,100 kWh/kWp. The recoverable underperformance of ≈3% is derived from the gap between 7% and 3%.

Why nobody sees the faults

The inverter manufacturer's free monitoring reliably catches only a minority of the causes of loss. Most faults don't look like faults there at all.

ProblemFrequencySeverityVisible in inverter monitoring?
Inverter outageHighHighYes
Whole-string outageHighMedium–highPartly
Connector and DC cabling faultsHighMediumNo
SoilingVery highLow–mediumNot without a model
Gradual shadingMediumMediumNot without a model
MicrocracksHighLow, risingNo
HotspotMediumMedium, safety riskNo
PIDLow–mediumHighPartly
Faulty bypass diodeMedium, risingHigh, safety riskNo
Incorrect settings at commissioningMediumMediumNot without a model

Study synthesis, section 5.5.

A 250 kWp plant in numbers

Underperformance reduces revenue linearly, while fixed costs stay the same. Based on CAPEX of €600/kWp.

MetricNo losses5% underperformance10% underperformance15% underperformance
Annual output275 MWh261.3 MWh247.5 MWh233.8 MWh
Annual loss—€1,513€3,025€4,538
Simple payback5.0 years5.2 years5.5 years5.8 years
Loss over 25 years—€37.8k€75.6k€113.4k

[CALCULATION] Undiscounted, excluding operating costs. An order-of-magnitude illustration, not a financial model of the project.

Methodology and sources

[FACT]A published, traceable figure from the cited source.
[ESTIMATE]Derived from documented data; not published in this form.
[CALCULATION]The study's own calculation. Formulas and inputs are in the data appendix.
LimitationsThe measured data comes from the utility-scale and residential segments. For smaller C&I installations, the figures are extrapolated.

Main sources: NREL PV Fleet Performance Data Initiative · IEA PVPS Task 13 · Raptor Maps Global Solar Report 2026 · kWh Analytics Solar Risk Assessment 2026 · Kiwa PI Berlin · SolarPower Europe · ERÚ (Czech Energy Regulatory Office). Full list in the PDF, section 23.

Close-up of a solar module

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